The popularization of smart home products has put forward higher requirements for product quality and aesthetics. Ultrasonic welding technology, with its efficient and beautiful welding characteristics, will be widely used in the production of smart home products. However, in practical operation, the problem of insufficient welding strength often occurs, which not only affects product quality but also restricts the improvement of production efficiency. This article will analyze the reasons for the insufficient welding strength of ultrasonic welding machines from multiple perspectives and propose corresponding solutions.

If your Herrmann ultrasonic welding machine experiences insufficient welding strength during use and requires repair, it is crucial to choose a suitable service provider. LiAng ultrasonic welding machine provides you with technical support and professional maintenance services to ensure the quality and efficiency of equipment maintenance.

Reasons for insufficient welding strength of ultrasonic welding machine

Improper welding parameter settings: Insufficient welding strength is often due to unreasonable welding parameter settings. Ultrasonic welding requires adjusting parameters such as time, pressure, and power to achieve the best welding effect. If the parameters are not appropriate, it may lead to insufficient welding, thereby affecting the welding strength.

Welding head wear: Welding heads are components that directly act on the surface of data, and long-term use can cause wear, thereby affecting their ability to transmit energy. The severely worn welding head cannot effectively transmit ultrasonic energy to the welding material, resulting in a decrease in welding strength.

Welding interface contamination: If the welding surface is not thoroughly cleaned before welding, residual dirt or oxide layer will affect the welding quality and lead to insufficient welding strength.

Welding equipment malfunction: The ultrasonic welding machine itself may also affect the welding effect due to malfunctions, such as transducer damage, control circuit failure, etc. These issues will reduce the efficiency of the equipment and lead to insufficient welding strength.

Unreasonable fixture design: If the fixture design is not appropriate, it may cause data displacement during the welding process, affecting the welding effect. Unstable welding can lead to insufficient welding strength.

Leeon Ultrasonic Welding Machine Maintenance Service Process

① The customer called to inquire about the malfunction of the Herrmann ultrasonic welding machine and analyzed the possibility of repairing it;
② Business engineers come to repair on-site;
③ Business engineers inspect Herrmann ultrasonic welding machines, analyze the causes of equipment failures, and provide repair suggestions to customers;
④ Business engineers communicate with clients, seek their opinions, and confirm before proceeding to the next step;
⑤ If the customer agrees, equipment maintenance will be carried out;
⑥ Business engineers strictly follow the operating procedures to maintain the Herrmann ultrasonic welding machine, test and inspect it until the equipment malfunction is resolved;
⑦ After the equipment is successfully repaired, the customer will make payment.

The above is the information shared by Leeon Ultrasonic for everyone. If you are interested in the relevant information about ultrasonic plastic welding machine maintenance, please visit the company's official website: https://zh-cn.leeon.com.tw/ Online consultation, we are happy to serve everyone!